IBM 300mm Project •East Fishkill, NY

Technician performing testing on fresh concrete In October of 2000, Advance Testing was awarded the site-wide inspection and testing services on this $2.2 billion state-of-the-art manufacturing facility, deemed the
largest private sector project in New York State history. The project encompasses the construction of several new buildings, the rehabilitation and retrofitting of existing structures, and the construction and installation of myriad trestle systems to carry piping throughout the complex. Testing and inspection work includes soil, concrete, structural steel and specialty coatings. Drilled caissons were utilized to support the pipe trestle network, requiring extensive inspection, subsurface exploration and confined space entry/monitoring
 
Charles River Bridge • Boston, MA

Section of segmental precast inspected by Advance TestingThis elegant 10-lane cable-style bridge will be the
widest of its kind in the world, and the first in the United States with an asymmetrical design. It will also be the first cable-stayed bridge utilizing a combination of both steel and concrete in its frame. Advance Testing is providing Quality Assurance at Unistress Corp. in Pittsfield, MA, for precast fabrication of the main line bridge deck and deck beams. Technicians are dispatched to cover one plant for the duration, inspecting all aspects of the entire production process. While on assignment, they are responsible for overseeing production, general observation of procedures, post-pour inspections, and shipping inventory.
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Massachusetts Highway Department • Various Locations

Advance Testing personnel reading plansUnder a contract awarded by the Massachusetts Highway Department in 1997, Advance Testing Company has been providing Quality Assurance inspection and testing services during fabrication of precast/prestressed concrete members for use on
hundreds of projects throughout Massachusetts. PCI Level II inspectors from Advance Testing are currently staffing projects in plants throughout the Northeast and Canada. Plant inspectors are responsible for the review of mix designs and shop drawings; inspection of all fabricated pieces and components; and review of all plants, mixers, trucks and stressing equipment for compliance to MassHighway specifications. Inspectors witness sieve analyses, moisture tests and aggregate sampling procedures prior to and during concrete batching. In addition, material samples are obtained for departmental testing of composition
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Old Navy East Distribution Center • Fishkill, NY

Old Navy Distribution Center This
$78 million project began in the spring of 1999 and is due to be completed in August of 2001. Clayco Construction Co. served as the designer and builder of this nearly 2 million square foot facility, which was constructed in three phases. Advance Testing was subcontracted by Clayco to perform testing and inspection for concrete, structural steel, asphalt pavement, roofing, water, sanitary and fire protection system piping, and floor flatness on the concrete slabs. Cast-in-place concrete was produced on-site and totaled over 67,000 cubic yards of material. Included in this quantity was 65,000 square feet of tilt-up wall panels, making this the largest tilt-up project in the United States.
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Port Authority of NY and NJ • Various Locations

Smoothness testing using the lightweight profilerAdvance Testing has provided technical support services for the past seven years for Port Authority projects and properties. Services included soil boring inspection, field density testing, concrete plant and field inspection, asphalt plant inspection, asphalt and concrete coring services, geotechnical and environmental services, and assistance in the Port Authority’s Chemical and Soils Laboratory. Recently the Port Authority has enlisted Advance Testing and its Lightweight Profilometer to establish and monitor smoothness tolerances on several of its properties. We have performed rideability surveys on runways at LaGuardia, JFK and Newark Airports, and on several bridges in and around the metropolitan area.
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I-84 Reconstruction • New York State Segment

HMA coring on Interstate-84The New York portion of I-84 experienced failures of the concrete construction joints, resulting in rocking of the concrete pavement panels and an infamously poor ride. Beginning in the late 1980’s and continuing through the 1990’s, the entire 70-plus-mile section of roadway was reconstructed. Reconstruction included cracking and seating of the concrete slabs, installation of underdrains, and full depth asphalt paving over the concrete. Advance Testing Company performed Quality Control testing for the New York State Thruway Authority on each of these projects, virtually
developing the protocol for bituminous field inspection and testing as it is currently performed on New York State paving projects. Many of these projects were pilot projects for new methods NYSDOT was enacting, including QC/QA, Superpave and metrification.
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AirRail Transit System • JFK International Airport

The "AirTrain" is a light rail transport system designed to provide unparalleled access to and from John F Kennedy International Airport. Advance Testing Company is providing Quality Control under subcontract at Bayshore Concrete in Virginia for the fabrication of
over 15,000 precast pieces for the AirRail system. Technicians are responsible for inspection of all aspects of production: general observation of procedures; form verification, rebar placement, verification that stockpiled materials are not contaminated before going into the mix, concrete batching and quantities; and materials testing including -slump, air entrainment, temperature, test specimen fabrication, casting of units, curing, compressive strength of test specimens, stripping units, post-pour inspections, and shipping inventory.
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